Indo Metaforge Pvt. Ltd.


Indo Metaforge Pvt. Ltd. is an ISO 9001:2008 certified, forging industry. The company is located at D-14, M.I.D.C., Ahmednagar 414111 which has good infrastructure of roads, administrative office, laboratory, telecommunication & regular supply of electricity. Total area of factory is around 4050 Sq. meters.

The company started its production in March 2006 & is engaged in the manufacture and supply of closed die steel forgings, as a reliable supplier of Quality Forgings to automobiles, tractors and other engineering companies. The components include Shafts, Levers, Yokes, Gears, Flanges, washers and Bearing Bushes etc. Weighing from 1 Kg To 17 Kg as per IS 3469 - 1974 Forging Tolerances.

Our Manufacturing Setup

Main production machinery comprises a 1.5 & 0.75 Ton Belt Drop Hammers with an annual capacity of 2000 Metric Tons forging of carbon and alloy steel, non-ferrous, special metals viz. Nickel Base alloys, Stainless steel etc, The supporting machinery consist of 200 Tons & 150 Tons trimming presses, oil fired furnaces for billet heating & heat treatment, bar shearing machine, Shot blasting machine etc.

Capacity

  • Present capacity → 2000 MT

Forge Shop

Sr. No. Machinery Qty Make Type Capacity
1 Belt Drop Hammer – 1.5 Ton 1 Rajan Hammers Friction Belt Drop Forgings up to 7.5 Kg.
2 Belt Drop Hammer – 0.8 Ton 1 NSE- Massey Friction Belt Drop Forgings up to 3  Kg.
3 Trimming Power Press 200 Tons 1 Ravi Presses Pillar 200 Tons
4 Trimming Power Press 150 Tons 1 Aman power press Pillar 150 Tons
5 Oil Fired Forgings Furnace. 400 Kg/Hr with Temp. Indicators 2 Indeg Box Type side Burner Heating Capacity 400Kg/Hr
6 Oil Fired Forgings Furnace.  200 Kg/Hr with Temp. Indicators 1 Indeg Box Type side Burner Heating Capacity 200Kg/Hr
7 Air Compressor 3 Annest Iwata Reciprocating Max. Pressure 10Kg/cm2-45CFM
8 Welding Machine 1 Advani Three Phase 400 AMP

Die Shop

Sr. No. Machinery Qty Make Type Capacity
1 VMC Machine 1 Bridgeport Fanuc System
0- MATE 
Equipped with CAD/CAM Software
2 Vertical Milling Machine 1 HMT FN 3V Max 350 mm Height
3 Lathe 12’’ Center, Bed 6 feet 2 Ess Pee Ind. With Semi Norton Gear 200 Kgs.
4 Lathe 20” Centre, Bed 12 feet 1 Ess Pee Ind. With Semi Norton Gear 600Kgs
5 Lathe 12” Centre, Bed 5.5 feet Sagar With Semi Norton Gear 200 Kgs.
6 Pneumatic Air Grinder 4 C-P Tools 3050 & 3051
7 Radial Drilling Machine 1 Energy Radial, Fully Geared 32mm
8 EDM (Spark Erosion Machine) 1 MMT Hydraulic Ram  60 Amps. With 800x500x500
9 D.C. Welding Rectifier 1 Esab 400 AMP
10 Pedestal Grinder 1 Grind Tool Wheel Ø 200 mm
11 Electrical Hand Grinder 1 Dewalt Angle Grinder Wheel Ø100 & 175mm

Cutting

Sr. No. Machinery Qty Make Type Capacity
1 Billet Shearing Machine 1 Shree Engineering Works Mechanical 100 mm Capacity
2 Bandsaw-10’’ 2 Laxmi Engg works  Semi automatic 175 mm Capacity
3 Fully Automatic Band Saw Machine 1 Aditya Automatic 250 Ø

Laboratory

Sr. No. Machinery & Testing Equipment Qty Make Type Capacity
1 Rockwell Hardness Machine 1 FTM Make Model - OTRS
2 Metal Spectroscope 1 SICO Feedback Model 1500
3 Polishing Machine 1 Vardhan Single Spindle
4 Carbon & Sulphur Determinator 1 Abort Ind. Combustion
5 Muffle Furnace 1 Shital Scientific 0 to 1000oC
6 Laboratory Balance 1 Tapson Single pan 0.1 mg to 100 gm
7 Hot Plate 1 Steel Anal. 3 KW
8 Distilled Water Plant 1 Steel Anal. 2 KW 2 Lit/Hr.
9 Jominy Hardnability Test Equip. 1 Indigenous
10 Microscope 1 Vardhan Inverted 900 Magni

Heat Treatment

Sr. No. Machinery & Testing Equipment Qty Make Type Capacity
1 Continues Normalizing Furnace 1 Ashwini Engg. Automatic 7 Tons per day
2 Hardness Testing Machine 1 FTM TKB-3000 3000 Kg / 10 mm
3 Optical Hardness Testing Machine 1 FTM TKB-3000 3000 Kg / 10 mm
4 Pedestal Grinder 1 Grind Tool 2HP Wheel Dia 250 MM

Grinding & Finishing

Sr. No. Machinery Qty Make Type Capacity
1 Shot Blasting Machine 1 Peen-Blast Rotoblast 400 Kg / Charge
2 Pedestal Grinder 2 Grind Tool Wheel Ø 300 mm
3 Belt Grinder 2 Indigenous 3 HP

Inspection & Quality Control

Sr. No. Machinery & Testing Equipment Qty Make Type Capacity
1 Magnaflux M/c with Demagnetizer 1 Mayuresh EMCO 457 55P 2500A-15KAT
2 All Measuring instrument Includes surface plate, height gauges, Vernier calipers, radius gauges, V blocks, pistol calipers etc. Mitutoyo

Quality of Inputs

At IMF, the raw material required for any forgings are bought only from prime manufacturers in the country viz KSL, SAIL/VISP, ISSAL, SUNFLAG, AARTI STEEL, JSW STEEL etc. These prime manufacturers have been approved as Suppliers, based on our evaluation of their capability and quality systems. We do not compromise on QUALITY. A dedicated, trained and skilled workforce is the backbone of the Quality System.

Company’s real strength is in its:

  • Producing forging as per customer specification & forging tolerances as per IS 3469:1974
  • Ability to achieve International Quality Standards.
  • Flexible, diligent and sincere team.
  • Adequate manufacturing infrastructure.
  • Ability to carry out continual improvement.
  • Customer oriented services.

Our Esteemed Customer

  • Premium Transmission Ltd, Aurangabad (Group of Crompton Greaves)
  • KSPG Automotive India Pvt. Ltd. Ahmednagar
  • Mahindra Gears, Chakan (Pune) & Rajkot
  • Supreme Automech (I) Pvt. Ltd. Pondicherry
  • Bhansali Trailers (I) Pvt. Ltd., Ahmednagar


Address

Office : G-36, MIDC, Ahmednagar

Contact

Phone : +91 241 2415471
Fax : +91 241 2779154
Email :ideal_ind@rediffmail.com

Director

Mr. Mahesh R. Indani
Director of this unit is Diploma in Mechanical Engineering from Govt. Polytechnic, Aurangabad and have a experience in Trading for 20 Years.
Director – Indo-Meta Forge Pvt. Ltd., D-24, MIDC Area, Ahmednagar.
(Mfg. of Closed Die Forging)
Partner – Ideal Industries, G-36, MIDC, Ahmednagar.
(Mfg. of Electric Motor Shafts)


Mr. N. G. Shivkumar
Consultant